fluid bed dryer manufacturer and supplier

Salient features

1) PROCESS UNIT The process unit is two piece, made of stainless steel of SS-304 GRADE. All process contact parts are made of SS-304 grade. The finish employed externally will be all welds ground back and polished into the surrounding materials. All of the external surfaces of the Dryer and all non contact/sight parts will prepared with a uniform fine texture matt finish. All of the product contact surface (SS-304) are mirror finished. Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally. The expansion chamber containing the filter finger bags & dished end are made of single piece construction from SS-304/316 quality steel. Below that is the retarding chamber made out of S.S. 304 Retarding chamber is locked with the explosion chamber by means of clamps. The length of the retarding chamber is such designed , thereby providing extra large heat exchange are which exposed each and every particle or the charged batch in the Fluidized air resulting in instant drying. Specially designed base is provided for air vortex effect and to give added strength. A central drain is provided in the base to release wash water.

2) BOWL/ PRO DUCT CONTAINER Product bowl is a conical shaped manufactured form SS-304 grade stainless steel having stainless steel mesh support along with fine finish air mesh. The product container Trolley is of Tubular construction made form SS-304 pipe mounted on polypropylene castor wheel (2nos fixed & 2nos. Swivel for maneuverability ) which imparts rigidity to carry the product container with the charged load. The batch loading capacity is always higher in case of BOMBAY Fluid Bed dryer, because of better fluidisation by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of products.

3) RUBBER GASKET A solid D' shaped food type silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.

4) UNIFORM LIFTING OF CONTAINER Product container is lifted by specially designed arrangement with the help of one centrically fitted pneumatic cylinder which ensures uniform lifting throughout the periphery of the container which ultimately gives uniform upward pressure to the solid D' shaped Rubber Gasket, thereby preventing any leakage during operation.

5) AUTO SHAKING DEVICE Pneumatic cylinder is used for auto shaking device of the finger bags is mounted on the body and is fitted with a wire rope made out of S.S. 304 guided by pulleys thus rendering the shaking extermely efficient. It also brings down the finger bags to such a level that these can be inspected very easily form the bottom of the retarding chamber. If the shaking is not efficent , the particles will be retained in the finger bags and there will be no proper fluidisation resulting in formation of lumps in the products container.

6)AIR HANDLING UNIT Blower and filter with heating arrangement are housed in the rear chamber . They can also be housed the services zone to avoid sound pollution as well as to avoid interference of the maintenance people in the production zone. :: BLOWER Centrifugal type blower fan with dynamically balanced impeller and backward curved blades. All Stainless steel construction. Direct coupled nonflameproof electric drive. Anti vibration mounting and independent sub-support frame. :: Air filter Free standing unit constructed from aluminium anodisedl frame work (SS-304) with doubled skinned panels. All wall panels are cross based for added strength . Quick release panels provided for inspection and maintenance access. The air intake section has a full face external flange for attachment of angle intact, or and extended inlet air duct. Inlet system comprssiong of 20Micron washable filter. followed by 5 micron prefilter, then pass through , heating coil section containing a full air duct steam operated heater battery, constructed with stainless steel tubes and headers and a steel casing (SS-304). The moving process air passes through the steam heater to achieve the desired temperature. to match the inlet to the processing unit. PT 100 temperature sensing probe will be fitted into the air Transtion duct and will be connected upto the control panel.

7) EXPLOSION VENT As per international practices the equipment is provided with a rapture disc as measures of explosion Vent, Tested at 2 Bar pressure, mounted on the side of the dryer.

8) EARTHING DEVICE A std designed earthing device spring type is provided with the dryer however intrincically safe earthing device with low voltage relay is also available.

9) ELECTRO PNEUMATIC CONTROL PANEL A free stading steel control panel having the following controls. Inlet air temperature controller. Exhaust air temperature indicator Product bowl lifting & lowering valve. Process air Damper regulation Blower motor, start & stop. Compressed air pressure quages. Filter bag shaking timer solenoid valves etc.

10) PROGRAMME LOGIC CONTROL SYSTEM Semi-automated and fully automated PLC and PLC/PC control system are available for selection at an appropiate level of additonal cost. (OPTION)

roll compactor

Roll Compactor CMRC 200/50, 200/75 & 200/100 are GMP Models & 200/150 is Standard Models (can be supplied as GMP at extra cost).Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw. Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material ? SS 316 optional. Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning. Pre-compression chamber guides the powder without any slippage or leakage. A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.

fluid bed dryer specifications

Our range of fluid bed dryers are precision engineered and are in high demand in the industry. We offer the machine in two basic capacities – 30 kilograms and 60 kilograms and are quite capable of offering these as per the specifications of the clients. The mechanism of the drier is based on the concept of fluid bed systems which begins with a simple drying unit. Several different optional packages may be added for conversion to granulation or coater to this very unit; such as:

A. Process control system:

• It includes standard pneumatic logic to sophisticated computerized controls

B. Air handling equipment:

• Varies from basic compact pre-filter and heater to the system
• Provides complete control of the condition of the processing air
• Technology incorporated in the machine is a blend of modern technologies and is advantageous over other conventional systems

fluid bed dryer in india

We offers fluid bed system which begins with a simple drying unit to which several different optional packages may be added for conversion to a granulation or coater.

Features:

• Very versatile process equipment.
  
• Capacity available from 2.5 Kgs. to 500 kgs. batch size
  
• Times, Space, Energy & Labour saver
  
• Electrically & steam operated available
  
• MOC SS 304 / 316 / 316L.
  
• Flame proof model available
  
• PLC options available
  
• cGMP with documentation.

fluid bed dryer in ahmedabad

An excellent performing range of fluid bed dryer is offered to our clients. These find applications for drying of material in pharmaceutical and formulation industries. We customize them as per our clients specifications, using high quality components and comprise the following features:

• lowest energy consumption
• moisture control guarantees the correct discharged moisture
• recovery of the maximum latent heat from all exhaust streams
• drying time is less
• flexible installation options

fluid bed dryer exporter in ahmedabad

The Fluid Bed Dryer has adopted new concept of GMP Regulation with improved performance (drying time is much less than the conventional model) minimum involvement of manual labour simplified maintenance and utilize modular construction techniques to provide flexible installation options.

The process unit is two piece made of SS-304/316 stainless steel. Through mixing of Dry powders, Agglomeration and Drying are carried out in one unit.

The salient feature of Fluidised Bed Dryer are as follows.

1) Process Unit

• The process unit is two piece, made of stainless steel of SS-304 GRADE.
• All process contact parts are made of SS-304 grade.
• The finish employed externally will be all welds ground back and polished into the surrounding materials.
• All of the external surfaces of the Dryer and all non contact/sight parts will prepared with a uniform fine texture matt finish.
• All of the product contact surface (SS-304) are mirror finished.
Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally.
• The expansion chamber containing the filter finger bags & dished end are made of single piece construction from SS-304/316 quality steel. Below that is the retarding chamber made out of S.S. 304 Retarding chamber is locked with the explosion chamber by means of clamps. The length of the retarding chamber is such designed , thereby providing extra large heat exchange are which exposed each and every particle or the charged batch in the Fluidized air resulting in instant drying.
• Specially designed base is provided for air vortex effect and to give added strength.
• A central drain is provided in the base to release wash water.

2) Bowl / Product Container

• Product bowl is a conical shaped manufactured form SS-304 grade stainless steel having stainless steel mesh support along with fine finish air mesh.
• The product container Trolley is of Tubular construction made form SS-304 pipe mounted on polypropylene castor wheel (2nos fixed & 2nos. Swivel for maneuverability ) which imparts rigidity to carry the product container with the charged load.
• The batch loading capacity is always higher in case of “BHAGWATI MACHINES INDIA PVT LTD” Fluid Bed dryer, because of better fluidisation by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of products.

3) Rubber Gasket

A solid ‘D’ shaped food type silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.

4) Uniform Lifting Of Container
Product container is lifted by specially designed arrangement with the help of one centrically fitted pneumatic cylinder which ensures uniform lifting throughout the periphery of the container which ultimately gives uniform upward pressure to the solid ‘D’ shaped Rubber Gasket, thereby preventing any leakage during operation.

5) Auto Shaking Device
Pneumatic cylinder is used for auto shaking device of the finger bags is mounted on the body and is fitted with a wire rope made out of S.S. 304 guided by pulleys thus rendering the shaking extremely efficient. It also brings down the finger bags to such a level that these can be inspected very easily form the bottom of the retarding chamber. If the shaking is not efficient , the particles will be retained in the finger bags and there will be no proper fluidisation resulting in formation of lumps in the products container.

fluid bed dryer india

The fluid Bed Dryer are most suitable for drying granular crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The fluid Bed dryer is not suitable for drying liquid or pasty materials.

• Fluid bed dryer is designed to introduce the hot air stream at the base of the product container which is filled with the Fluid Bed Dryer material.

• Induced draught is created by means of blower and fresh air is sucked in to the unit. This hot air system expands the bed of material at certain velocity & creating turbulence in the product. The phenomenon is known as fluidization and offer conditions which are almost ideal for drying.

• Fluidization produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform.

• The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.

• Fluid Bed Dryer occupy lesser floor space compare to conventional dryer and are very easy to operate and can dry material in least time as compared to tray dryer.

• In fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. High production rates are achieved due to reduce drying time.

• As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products.

• Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized.

Product Container: Made of S.S. 316 & provided with the S. S. bolliendr Sieve and perforated plate for proper air distribution.

Container Trolley: Made up of S.S. 304 supported on caster wheels.

Retarding Chamber: Specially designed S.S. 316 retarding chamber having special provisions for insertion of top spray nozzles with three different ports.

Filter Bag Housing: Made up of S.S. 304. Consists of the finger shaped cotton filter bags. Explosion flap is provided at the back side of the explosion chamber to suppress the explosion pressure within the safety limits. Provided with pneumatic filter bag shaking mechanism.

Top Dish: Made up of S.S.304.

I. D. Fan Assembly: Centrifugal I. D. fan with S. S. 304 impeller blades & S. S. 304 casing. Mounted on top dish.

Plenum Chamber: Made up of S. S. 316 provided with the dished bottom & the drain valve. Container Lifting mechanism will be fixed outside.

Container Lifting Mechanism: Provided with pneumatic container lifting & sealing mechanism.

The Rear Chamber:
a) Made up of S. S. 316. Provides the passage for inlet air. Standard filters of 5 & 20 micros particle size are provided.
b) Steam heating or electric heating battery.
c) Can be provided three stage filtration arrangement.

Heating Battery: Made up of S. S. 304 Steam Heaters.

Blower Motor: 3000 RPM, 380 volts flame proof motor.

Control Panel: Electro mechanical or PLC base.

fluid bed dryer ahmedabad

Offering a precision engineered range of fluid bed dryer with following features: Design confirming to latest cGMP norms. Filter Bag fitting by inflatable silicon rubber tube. Pneumatically operated gasket for lifting and sealing of product container. Filteration syustem comprising of 20 micron washable filter followed by 5 micron prefilter finally air is passed through 0. 3 micron HAPA filter. Stainless steel backward curved centrifugal blower. Integrated retarding chamber cum filter bag housing. Positive earthing arrangement with low voltage relay. Auto pneumatic filter bag shaking with times. Explosion flap duly fitted with aluminium meterial. On-line sampling device. Silicon rubber gasket bwtweenproduct container and retarding chamber. Auto temp, controller for steam rediator/Electrical Coil. Damper at inlet and outlet air flow. PLC for automation with keyboard, display unit. Single piece construction with modular type desing. All the contact parts will be manufactured from stainless steel 316 304. Inspection glass window for process visulization. Bowl inter locking mechanism for product and process safety.

SAFETY FEATURES:
Machine can't be started without safe earthing. Explosion flap ensure that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air an dust. Blower stops it the air pressure in filter bag locking gasket drops below the set value. Blower can't be started unless the container is properly positioned.

fluid bed dryer exporter

OPERATION
Fluid Bed Dryer is designed to introduce the hot air stream at the /base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked into the unit. This hot air stream expands the material at certain velocity and creating turbulence in the product. The phenomenon is known as fluidisation and offer conditions which are almost for drying. Fluidisation produces full agitation of solid particles by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particle escaping from the dryer.

SUITABILITY
The conventional drying method of drying product in tray dryer is rather inadequate and troublesome. They occupy large floor pace, have very high drying time, are labour intensive and offer uneven drying. On contrast fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate and can dry material in least time as compared to tray dryer.

In Fluid Bed Dryer, temperature distribution throughout the product is uniform and the heat transfer rate is very high. Due to the reduced drying time high production rates are achieved.

As the product is in close contact with the drying air at low temperature, and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying, lump formation, case hardening etc. are minimised.

The Fluid Bed Dryer are most suitable for drying, granular, crystalline, coarse or similar material in pharmaceutical, fine chemical, fine chemicals, dyes, food, allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty materials.

fluid bed dryer supplier

"FLUID BED DRYER" unit providing compactness and conceptional principle of Air Fluidization for drying granules, crystalline, coarse or similar materials in Pharmaceuticals, Fine Chemicals, Dyes, Food & Allied Industries.

The basic concept of the Fluid Bed System begins with a simple Drying unit to which several different optional packages may be added for conversion to a granulation or coater.

Process control system ranges from standard pneumatic logic to sophisticated computerized controls. Air handling equipments can vary from the basic compact pre-filter and heater to the system, which provides complete control of the condition of the processing air. This higher technology of process involved many modern technologies and to match that conventional Fluid Bed Dryer.

Advantages :
The conventional drying method for drying products in tray dryers is rather inadequate & troublesome. They also occupy large space & have very high & uneven drying times and also involved high labour input. To over come this problem made Fluid Bed Dryer which is the simple solution to dry the products.

Suitabilities :
This compact unit is suitable for drying granular, crystalline, coarse or similar materials in Pharmaceuticals, Dryer, Fine Chemicals & Food & Allied Industries. It is also possible to dry fine crystal or coarse materials in fluid bed dryers.

Special features :

• Uniformity in drying and reduction in drying time.
• Atmospheric inlet air is filtered by means of single / multi stage filters of 20 microns to prevent any fine dust to pass through the product.
• Steam Coil made out of 1" dia. SS 304/316 finned tube & is designed to get pressure of around 3-4kg./cm^2 (working pressure 3 kg/cm^2).
• Digital temperature indicators cum controller is provided with the unit to indicate the inlet and outlet air temperature as well as to controller the present inlet air temperature.
• Air suction and discharge dampers provided to control the inlet and outlet air flow.
• An explosion safety flap of adequate capacity at the rear end of the dryer and an positive earthing point to prevent static charge in the machine are provided.
• Timer provided to set the process time which will cut off the motor supply after pre-set time period.

fluid bed dryer manufacturer

Fluid Bed offers an effective & efficient method for drying, granulating, coating & agglomerating. The Fluid Bed Equipment has universal application. You can combine with high shear mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer & coater.

1) Product Container: MOC S. S. 316 & provided with the S. S. 316 Dutch Hollander sieve and perforated Plate for proper air distribution & also sampling pot provided on the Container and eye glass.

2) Container Trolley: MOC S.S.304 pipe & fitted on 4 Nos. wheels.

3) Retarding Chamber & Top Disc: MOC S.S. 316 material & made out in single piece construction.

4) Filter Bag Housing and Shaking: In between the retarding & expansion chamber, there is a resting step and the food grade rubber tube with S.S. 316 frame fitted with filter beg , which holds at step and holding the filter bags. When air is supplied to the rubber tube, it expands and locks the filter bag from all sides. The filter bags is also supported at the top by a pneumatic cylinder that does auto shaking of filter bag periodically based on timer set value.

5) Explosion Vent: As per standard practice explosion vent or rapture disk is provided at the rear end of the drier. The disk is made from aluminum and tested at 2 kg/cm².

6) Bottom Chamber MOC S. S .304 sheets 3 mm thick. It has a sloping bottom with a drain plug. It also consists of a sealing of product container.

7) Blower Assembly: Centrifugal blower casing made out of S. S. casing mounted at outside the production area and Blower made from Aluminum with dynamically Balanced.

8) Container Sealing Mechanism: Pneumatic sealing mechanism by means of inflatable tube.

9) The Rear Chamber: Manufactured out of S.S.304 provides them passage for inlet air.

a) Air filter in Aluminum frame construction complete with non woven polyester media sandwiched between 2 layers of HDPE Type EU3 (20 micron & 5 micron filters).

b) Provided optional HEPA Filter at an extra cost.

10) Heating Battery: As stated in above & suitable capacity steam coil is provided in S.S. 304 which heats the air at the required temperature. Pt -100 temperature probes are fitted to measure & control the air temperature.

11) Temperature Controls: Temperature sensor with Controller provided in inlet air ducting, which is sense the inlet temperature and controls the temperature as desired temperature. Also provided temperature sensor with digital indicator in outlet air ducting to sense the out let temperature.

12) Compressed Air: Pressure at 6 kg/cm2 required.